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Investigation into Cause of High Temperature Failure of Boiler Superheater Tube

IR@CMERI: CSIR- Central Mechanical Engineering Research Institute (CMERI), Durgapur

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Title Investigation into Cause of High Temperature Failure of Boiler Superheater Tube
 
Creator Ghosh, D.
Ray, S.
Roy, H.
Shukla, A.K.
 
Subject Failure
 
Description The failure of the boiler tubes occur due to various reasons like creep, fatigue, corrosion and erosion. This paper highlights a case study of typical premature failure of a final superheater tube of 210 MW thermal power plant boiler. Visual examination, dimensional measurement, chemical analysis, oxide scale thickness measurement, microstructural examination are conducted as part of the investigations. Apart from these investigations, sulfur print, Energy Dispersive spectroscopy (EDS) and X ray diffraction analysis (XRD) are also conducted to ascertain the probable cause of failure of final super heater tube. Finally it has been concluded that the premature failure of the super heater tube can be attributed to the combination of localized high tube metal temperature and loss of metal from the outer surface due to high temperature corrosion. The corrective actions have also been suggested to avoid this type of failure in near future.
 
Date 2015
 
Type Article
PeerReviewed
 
Identifier Ghosh, D. and Ray, S. and Roy, H. and Shukla, A.K. (2015) Investigation into Cause of High Temperature Failure of Boiler Superheater Tube. High Temperature Materials and Processes, 34 (2). pp. 141-146.
 
Relation http://cmeri.csircentral.net/236/