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Failure analysis of cast-on-strap in lead-acid battery subjected to vibration

IR@CECRI: CSIR-Central Electrochemical Research Institute, Karaikudi

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Title Failure analysis of cast-on-strap in lead-acid battery subjected to vibration
 
Creator Saravanan, M.
Ambalavanan, S.
 
Subject Electrochemical Power Sources
 
Description Lead-acid batteries (LAB) are widely used in transportation sector for starting, lighting and ignition application. The possibility of vibration mode of failure occurs in this application due to wear and tear of the road. These vibration causes fatigue failure, particularly between the cast on strap and pillar post leading to loss of electrical connection. In this paper vibration test is conducted on a 12 V/75 Ah AGM Valve Regulated Lead-Acid Battery (VRLAB) used for above mentioned application in India. The test is carried out using Electrodynamic Vibration System model SD-10-240/GT500M/DA-10. The shaker is performed with a sinusoidal excitation, with an acceleration of 2.143G and a fixed frequency of 16.7 Hz. The peak to peak displacement is 4 mm. The deformation and crack propagation features on the surface and cross sectional area of pillar post and strap in both positive and negative group are observed with Scanning Electron Microscope (SEM). The material is yielded due to improper fusion between pillar post and strap which could not stand the vibration force. During vibration this region is vulnerable for fatigue failure.
 
Publisher Elsevier
 
Date 2011
 
Type Article
PeerReviewed
 
Format application/pdf
 
Identifier http://cecri.csircentral.net/2998/1/2012-011-ambal.pdf
Saravanan, M. and Ambalavanan, S. (2011) Failure analysis of cast-on-strap in lead-acid battery subjected to vibration. Engineering Failure Analysis (18). pp. 2240-2249. ISSN 1350-6307
 
Relation http://dx.doi.org/10.1016/j.engfailanal.2011.07.019
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